Basic and Additional Tools for Welding Improvement & Maintenance

HORN : RECTANGLE
20 & 35 kHz

Sonotrodes for 20 and 35 kHz applications (other frequencies on request) made of special high-strength materials such as aluminium, titanium alloys, steel etc..
The sonotrode deserves special attention. Optimum welding results can only be achieved with the right design and adjustment.
HORN : ROUND
20 & 35 kHz

Sonotrodes for 20 and 35 kHz applications (other frequencies on request) made of special high-strength materials such as aluminium, titanium alloys, steel etc..
The sonotrode deserves special attention. Optimum welding results can only be achieved with the right design and adjustment.
HORN : COMPOSITE HORN
20 & 35 kHz

Special composite sonotrodes with attached tips are used for large molded parts or plastics with a high amplitude requirement.
 
Material : Aluminium or Titanium
NEST : ONE PIECE NEST
20 & 35khZ

Nest is fabricated from single piece material to ensure Perfect Form-Fit-Function.
Avoid stack up issue due to multiple piece
Ensure cavity is flat to the surface
Complete with side ribs to lock on Universal Platform using Clamp with T-Slot.
 
NEST : BIG NEST WITH DELRIN (FOR PART PROTECTION)
20 & 35khZ

Nest is fabricated from single piece material to ensure Perfect Form-Fit-Function.
Avoid stack up issue due to multiple piece
Ensure cavity is flat to the surface
Complete with side ribs to lock on Universal Platform using Clamp with T-Slot.
For material with sensitive surface, some nest area is covered with Delrin
NEST : BIG NEST WITH DELRIN (FOR PART PROTECTION)
20 & 35khZ
Nest is fabricated from single piece material to ensure Perfect Form-Fit-Function.
Avoid stack up issue due to multiple piece
Ensure cavity is flat to the surface
Complete with side ribs to lock on Universal Platform using Clamp with T-Slot.
For material with sensitive surface, some nest area is covered with Delrin
COMPLEX NEST : WITH SIDE CLAMP OR CYLINDER
20 & 35khZ

Nest is fabricated from single piece material to ensure Perfect Form-Fit-Function.
Some part required Side pneumatic Clamp or cylinder to move the part from side to side.
Vacuum Inlet also can be design in
MASK (HORN-NEST ALIGNMENT TOOL)
20 & 35khZ

For perfect and repeatible Horn and Nest setup on the welder, Mask is highly recommended.
Mask is design together with horn and nest.
Using MASK will result in:
1, Reduce setup time (below 10 min)
2. Perfect Hon-Nest alignment
3. Minimum human dependant
 
UNIVERSAL PLATFORM
20 & 35khZ

Universal Platform for Horn mounting
T-Slot for ease of Nest Clamp
4 side Single screw Levelling allow height levelling (Z) without affecting X-Y position
XY TABLE
20 & 35khZ

XY Table
To be use for any Welder
Manual adjustment for XY position
 
STUD (STAINLESS STEEL)
20 & 35khZ

A : M12x1.25 to M16 x2.0
B : M12x1.50 to ½” -20
C : M12x1.25 to ½”-20
D : M12x1.50 to M12x1.50
E : ½”-20
F : M8 to M8
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